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Dissimilar Metal Joining Technology "AKROSE HYBRID(R)"

Dissimilar Metal Joining Technology "AKROSE HYBRID(R)"

Strong adhesion between different metals through cold forging, press processing, and diffusion bonding!

"AKROSE (Akurozu) HYBRID(R)" is a bonding technology that shapes materials using cold forging techniques, then strengthens the bonding between those materials through pressing, and further enhances the adhesion at the atomic level through diffusion bonding. It is suitable for dissimilar bonding of metals such as iron, stainless steel, aluminum, and copper, achieving high adhesion and bonding strength at the bonding interface. Since specialized equipment or jigs are not required during heat treatment, manufacturing costs can be reduced, making it suitable for mass production. 【Features】 ■ Enables product creation that leverages the characteristics of the materials used, such as strength and conductivity ■ Contributes to lightweight, high-functionality, and cost reduction of products ■ No pre-treatment required even for materials that are difficult to bond through diffusion, such as aluminum *For more details, please download the PDF document or feel free to contact us.

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Dissimilar Metal Joining Technology "AKROSE(R)"

Dissimilar Metal Joining Technology "AKROSE(R)"

Reducing environmental impact! Introducing a new technology that strongly bonds multiple materials together!

"Cold forging" is a processing technology that applies pressure to metal at room temperature to deform and shape it. Compared to cutting processes, it generates almost no material loss (metal waste) and maintains the strength of the material. Additionally, it allows for processing with high precision and reduced variation. 'AKROSE(R)' is a new method that utilizes the cold forging technology developed through the design and manufacturing of industrial fasteners (screws) to achieve strong dissimilar metal bonding. It addresses the challenges of conventional metal bonding technologies. 【Features】 ■ Achieves bonding of diverse materials ■ Achieves bonding of multiple materials ■ Achieves complex bonding shapes ■ Improves the adhesion of bonded products ■ Enhances the strength of the bonded joints ■ Reduces environmental impact *For more details, please refer to the PDF document or feel free to contact us.

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Tohoku University Technology: Joining of Solid Metals: T24-079

Tohoku University Technology: Joining of Solid Metals: T24-079

It is possible to strongly bond phase-separated metals that could not be traditionally metallurgically joined while maintaining the shape of the components.

The technology for joining dissimilar metals is expected to contribute to weight reduction of vehicles such as automobiles, railways, and aircraft, improving safety and speed performance, as well as reducing CO2 emissions through lightweighting. However, depending on the types of metals, compatibility issues can arise, leading to phase separation and making joining difficult. The inventors developed a method for joining incompatible metals, such as Fe and Mg, using the de-alloying method as described in Patent No. 6710707. By pre-diffusion bonding an Fe-Ni intermediate layer to the tip of the Fe, and then heating the Fe-Ni intermediate layer in contact with Mg, de-alloying occurred. Only Ni was de-alloyed from the intermediate layer to the Mg side, and Mg filled the gaps in the porous structure of Fe, resulting in a composite structure where Fe and Mg were intertwined at the joint interface, achieving a strong Fe-Mg mechanical bond. Additionally, by utilizing the decrease in melting temperature associated with the Mg-Ni alloy reaction, the joint interface could be liquefied while maintaining the shape of the joined materials, thereby promoting de-alloying. At the same time, pressure was continuously applied to expel the alloy liquid, which becomes brittle upon solidification, to the outside.

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Laser-based dissimilar metal joining technology

Laser-based dissimilar metal joining technology

Composite of high-performance materials 'Multi-Material' - Proposing fusion bonding technology between different metals.

Joining technologies that replace bolt, rivet, and clinch fastening Main benefits: ■ Weight reduction ■ Reduction in the number of parts ■ Reduction in manufacturing hours ■ Flexibility for new designs ■ Local reinforcement, non-magnetic, biocompatibility, corrosion resistance, hardening, etc. *For more details, please refer to the catalog or feel free to contact us.

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Dissimilar Metal Joining Technology "AKROSE(R)" Q&A

Dissimilar Metal Joining Technology "AKROSE(R)" Q&A

What is the new concept of dissimilar metal joining "AKROSE(R)"? Introducing the Q&A collection!

"AKROSE(R)" is a new method for strong dissimilar metal joining that utilizes the cold forging technology developed through the development and manufacturing of industrial fasteners (screws). We would like to introduce a Q&A collection about the innovative dissimilar metal joining "AKROSE(R)." *For more details, please refer to the PDF document or feel free to contact us.

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